Industrial Fresh Fruit Juice Production Line Turnkey Juice Beverage Processing Equipment

Product Description

 

Product Description

Fresh fruit collection → transportation and storage → cleaning and impurity removal → grinding and pulping → fusion and blending → centrifugal tilting → centrifugal separation → storage → bottling.
1. Technical features.
Fresh fruit collection. When picking fruits, direct contact between the fruits and the ground should be avoided. Unripe green fruits contain high tannin and pectin, which easily cause astringency and turbidity in juice, while overripe fruits are prone to fermentation and sour taste. Therefore, in order to ensure the quality of juice and stable flavor, the optimal ratio of semi-ripe fruits to fully ripe fruits is 75:25, and in actual production, the ratio is controlled at around 50:50.
2. Transportation and storage. The collected fresh fruits should be placed in breathable baskets, stacked, transported to the processing plant, and laid flat in a ventilated storage room to avoid overpressure, overheating, and damage to the fruits, otherwise they are prone to oxidation and fermentation. But in actual transportation, fruit is stored in breathable sacks, so the storage time does not exceed 1-2 days.
3. Cleaning and impurity removal. Using belt conveyor and air selection, the branches and leaves are separated from the fruits by a fan. It is required that there are no leaves in the fruit, as leaves contain a high amount of chlorophyll. During the grinding and blending process, chlorophyll is prone to cause juice discoloration and peculiar smell, which affects the quality of the juice. Therefore, the power of the fan is relatively high.
4. Cleaning. The purpose is to remove dust and a small amount of residual impurities. Cleaning requires a certain amount of water, which will generate wastewater. To reduce the amount of wastewater, circulating water cleaning is used, with a controlled amount of 2 tons of water to clean 5 tons of fruits.
5. Grinding and pulping. Using a hammer crusher for crushing, the size of the sieve holes and the pounding speed are key factors. The optimal sieve hole diameter is 6mm, and the optimal pounding speed is 2500-3000r/min. The juice has good performance in viscosity, flavor, clarity and nutrient retention.
6. Fusion and blending. The crushed fruit pulp is transferred to the fusion tank and mixed uniformly through the movement of the spiral rod, which is beneficial for heat dissipation; On the other hand, it is beneficial for the formation of fine juice droplets and avoids stratification and emulsification. The key is to control the temperature and mixing time. The optimal time is 30 minutes, and the temperature should be below 40 ºC. The cooling method is to use interlayer water flow.
7. Centrifugal tilting. Currently, three-phase centrifugation is mostly used, with a few using two-phase centrifugation. Three phase centrifugation requires the addition of 40% to 50% water, of which fruit residue accounts for about 45%, with a residual pulp rate of 4% to 6% and a juice yield of about 25%. Two phase centrifugation does not require the addition of water, with fruit residue accounting for about 75%, a moisture content of 60% to 65%, and a juice yield of about 25%. The centrifuge speed is 3000r/min.
8. Storage. The juice separated by centrifugation should be stored in a large food-grade stainless steel storage tank to avoid light and heat, and nitrogen can be added for protection if necessary.
9. Bottling. The juice in the storage tank is settled to remove a small amount of water and pulp residue, and then divided into small bottles.

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Packaging & Shipping

Cooperating Customers

Company Profile

Henan Fangchuangjie Machinery Manufacturing Co., Ltd. is a key manufacturer of complete sets of grain and oil machinery equipment in China and a product quality exemption unit in Henan Province. The company is a joint-stock manufacturing enterprise that integrates grain and oil, mechanical and electrical engineering design, manufacturing, and installation. The company has a research institute and experimental base for independently developing new products. The company cooperates sincerely with authoritative research institutions such as Beijing University of Science and Technology, Xi'an Oil and Fat Science Research Institute, Henan University of Technology, etc. The engineering design is all carried out with the help of CAD design system and company specific software, providing overall design and special design for the comprehensive utilization of vegetable oil plants, providing first-class technology and equipment for domestic and foreign markets, and meeting the process design and technical services of different levels and needs according to customer requirements. The company adheres to the principle of "quality first, customer first" and provides customers with comprehensive technical consulting and high-quality after-sales service.

FAQ

Q1: How to accurately select the matching equipment?

A1: You only need to easily provide key information such as planned daily output, common oilseed categories, various indicators of crude oil, and specific indicators of refined oil. Our elite team of senior professional engineers will quickly start to tailor a unique and highly suitable exclusive solution for you. If you are new to this field, there is no need to worry at all. Our specially formed one-to-one exclusive project team will closely connect with you throughout the process, strictly follow the standards of your country and international standards, and provide you with one-stop high-quality services covering all aspects to ensure that you have no worries.

Q2: How to use the equipment?

A2: We will carefully attach detailed and well-organized operation and maintenance manuals with the equipment to provide you with the most basic operation guidance. At the same time, we have also opened a remote online support service. No matter when and where, as long as you have questions during use, you can contact us at any time to get professional answers. If you want on-site guidance, our professional technicians are on call at any time and will immediately go to your location to provide you with all-round and all-round technical support services, and teach you the key points of equipment use and maintenance.

Q3: Can your company provide equipment installation services?

A3: Of course! We are committed to creating a full range of service experience for customers, providing a complete set of services from equipment installation to commissioning. We can make flexible arrangements based on your personalized needs. We can send experienced engineers to the site to provide you with installation guidance with professional perspectives and superb technology to ensure that every installation step is accurate; we can also directly arrange a well-trained and technically competent professional engineering team to go to the site to be fully responsible for the installation and commissioning of the equipment, so that you don't have to worry about any trivial matters in the installation process, and just wait for the equipment to operate normally.

Q4: What should I do if the equipment fails and needs repair?

A4: We provide you with a one-year warranty service. During the warranty period, if the equipment fails and needs to replace parts, we will provide all the required parts free of charge. Moreover, we solemnly promise that once we receive your fault feedback, we will respond quickly within 24 hours and provide professional solutions. If the online support cannot effectively solve the problem, we will never delay and will dispatch professional engineers to the site within 72 hours to solve the equipment failure at the fastest speed and with the highest efficiency to ensure that your production operation is not affected for a long time.

Q5: How long is the delivery cycle of the equipment?

A5: We have a modern and standardized advanced manufacturing plant. From raw material procurement to production and processing, to quality inspection, every link is strictly controlled, which makes our delivery cycle and product quality have a solid guarantee.We will strictly follow the contract signing time and arrange the production plan scientifically and reasonably. Under the established efficient process, we will do our best to ensure that your equipment can be delivered to you on time and with high quality.